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Maximize Productivity & Efficiency with 7 times longer consumable life 

The revolutionary Powermax SYNC™

Powermax SYNC™ series, the next generation of Powermax65®/85®/105® systems, is unlike any plasma you’ve ever seen before. Featuring built-in intelligence and a revolutionary single-piece cartridge consumable, Powermax SYNC™ simplifies system operation, streamlines consumable inventory, lowers operating costs, and maximizes performance.


The Powermax SYNC™ is designed to get more done. But don’t just hear it from us. Here’s a peek at how one of our early adopters is utilizing and benefitting from using their new Powermax SYNC™ system.

The Pain

 In early 2021, a South Korea automotive parts manufacturer invested in a locally made plasma system with robot integration, but the team soon discovered that the system’s consumables life span was short and unstable. Cut quality would deteriorate after every 20 workpieces and this resulted in frequent consumables change out and a large volume of secondary processing.

The Benefits

 Since switching over to the Powermax105 SYNC™, the automotive parts manufacturer observed that consumable parts on the new Hypertherm system lasts approximately 7 times longer. In fact, the team managed to effortlessly cut 143 workpieces with 1 cartridge and reported no drop in quality!

Learn More