{"product_id":"hypertherm-cartridge-smartsync-85a-flushcut","title":"HYPERTHERM CARTRIDGE SMARTSYNC 85A FLUSHCUT","description":"\u003ch4\u003e\u003cstrong\u003eHypertherm SmartSYNC Cartridge 85 A — FlushCut™\u003c\/strong\u003e\u003c\/h4\u003e\n\u003cp\u003eThe FlushCut™ cartridge solves one of the most common field challenges in fabrication and marine work: \u003cstrong\u003eremoving welded-on attachments, lugs, pad eyes, and positive features as close to the base plate as possible — without piercing or damaging the underlying surface\u003c\/strong\u003e. The recessed nozzle geometry angles the plasma arc to cut right at the base, eliminating the need for secondary grinding in most applications.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eKey Specifications\u003c\/strong\u003e\u003c\/p\u003e\n\u003cdiv\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCartridge Type\u003c\/strong\u003e - FlushCut™\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOperating Range\u003c\/strong\u003e- 25–85 A\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eBase Damage\u003c\/strong\u003e - None Workpiece protected\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eTorch Interface\u003c\/strong\u003e - SmartSYNC®Only — no adapter option\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSystems\u003c\/strong\u003e - PM85 \/ PM105SYNC® only\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003ePost-Cut Finish\u003c\/strong\u003e - Near-FlushMinimal grinding required\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp\u003e\u003cstrong\u003eProduct Highlights\u003c\/strong\u003e\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCuts flush to the base plate\u003c\/strong\u003e— recessed nozzle design angles the arc to sever attachments at their base without gouging into the parent material\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eNo workpiece piercing or damage\u003c\/strong\u003e— the defining advantage of FlushCut™ technology; the arc terminates at the surface, not through it\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eEliminates or drastically reduces secondary grinding\u003c\/strong\u003e— the near-flush cut result means far less post-cut cleanup compared to standard cutting or grinding methods\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003e25–85 A operating range\u003c\/strong\u003e— wide amperage window allows the operator to fine-tune output for different attachment sizes and base material thicknesses\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSuited to a wide range of attachment types\u003c\/strong\u003e— lugs, pad eyes, lifting eyes, cleats, studs, brackets, and any other positive feature welded to a plate or structural member\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSmartSYNC® integration\u003c\/strong\u003e— automatic process recognition and configuration when used with Powermax85\/105 SYNC® systems\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSingle-piece cartridge\u003c\/strong\u003e— all consumable components integrated; no loose nozzle, electrode, or shield to manage during changeover\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGenuine Hypertherm OEM\u003c\/strong\u003e— engineered and manufactured to Hypertherm's exacting tolerances for reliable, repeatable FlushCut performance\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eIdeal Applications\u003c\/strong\u003e\u003c\/p\u003e\n\u003cdiv\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eMarine \u0026amp; Shipbuilding - \u003c\/strong\u003eRemove pad eyes, cleats, and lifting lugs from hull plates and structural members during ship repair or decommissioning without damaging the hull.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eStructural Steel \u0026amp; Fabrication\u003c\/strong\u003e - Clean removal of temporary lifting lugs, construction attachments, and erection aids from structural members after installation is complete.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMaintenance \u0026amp; Repair - \u003c\/strong\u003eRemove worn or damaged attachment points from equipment, frames, and pressure vessels where base metal integrity must be preserved.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eHeavy Equipment \u0026amp; Industrial\u003c\/strong\u003e - Strip welded-on brackets, hooks, and fixtures from heavy equipment frames during refurbishment or design modification work.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSmartSYNC® Torch Required\u003c\/strong\u003e — No Duramax® Adapter Option\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003c\/div\u003e\n\u003cdiv\u003e\n\u003cdiv\u003eUnlike other Hypertherm SYNC cartridges, the FlushCut™ #428953 is \u003cstrong\u003eonly compatible with SmartSYNC® torches\u003c\/strong\u003e on Powermax85 SYNC® and Powermax105 SYNC® systems. There is no cartridge torch adapter available for this cartridge — it cannot be used with Duramax® torches or non-SYNC Powermax systems. If you're unsure which torch you have, contact the QWS team before ordering.\u003c\/div\u003e\n\u003cdiv\u003e \u003c\/div\u003e\n\u003c\/div\u003e\n\u003cp\u003e\u003cstrong\u003eSystem Compatibility\u003c\/strong\u003e\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth\u003eSystem\u003c\/th\u003e\n\u003cth\u003eTorch\u003c\/th\u003e\n\u003cth\u003eInterface\u003c\/th\u003e\n\u003cth\u003eCompatible\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePowermax85 SYNC®\u003c\/td\u003e\n\u003ctd\u003eSmartSYNC® hand torch\u003c\/td\u003e\n\u003ctd\u003eDirect cartridgePrimary\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePowermax105 SYNC®\u003c\/td\u003e\n\u003ctd\u003eSmartSYNC® hand torch\u003c\/td\u003e\n\u003ctd\u003eDirect cartridgePrimary\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePowermax45 SYNC® \/ XP\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003eNot compatible\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePowermax65 SYNC®\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003e—\u003c\/td\u003e\n\u003ctd\u003eNot compatible\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePowermax85 \/ 105 (Duramax® torch)\u003c\/td\u003e\n\u003ctd\u003eDuramax® torch\u003c\/td\u003e\n\u003ctd\u003eNo adapter available\u003c\/td\u003e\n\u003ctd\u003eNo adapter option\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cdiv\u003e \u003c\/div\u003e\n\u003cdiv\u003e\n\u003cstrong\u003eNeed a different specialist cartridge?\u003c\/strong\u003e If you're after fine detail cutting on thin material, see the FineCut Cartridge #428928. For general cutting up to 16 mm, the 45 A Drag Cutting Cartridge #428927 is the everyday workhorse. The QWS team can help confirm the right cartridge for your application and system — get in touch.\u003c\/div\u003e","brand":"Hypertherm","offers":[{"title":"Default Title","offer_id":47826281169047,"sku":"428953","price":146.0,"currency_code":"AUD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0301\/8663\/5399\/files\/cartridgesmartsync-85-a-flushcut-1141_e2731cfd-32fc-4c3b-8ce4-afde7c4a9bb6.webp?v=1778820262","url":"https:\/\/www.weldingsupply.com.au\/products\/hypertherm-cartridge-smartsync-85a-flushcut","provider":"QWS - Welding Supply Solutions","version":"1.0","type":"link"}